Flex Fill 30 (FF30) Hot Melt Filler: Advanced Filling Solution for Cosmetics and Personal Care

ProSys recently unveiled its latest innovation to manufacturing—the Flex Fill 30 (FF30) Hot Melt Filler. This advanced filling solution is engineered to enhance the productivity of the cosmetics and personal care sectors by offering superior efficiency and flexibility. Developed in collaboration with Pendergraph Machines, the FF30 is specifically designed for medium-output operations and is versatile enough to handle a wide array of container formats, such as lip balms, deodorant sticks, face sticks, and jars used for hair and skin care products.

The Flex Fill 30 (FF30) Hot Melt Filler streamlines production with advanced features like automated filling, capping, and a built-in cooling tunnel for a flawless finish.ProSysProSys claims that the FF30 provides a streamlined filling process facilitated by an automatic filling station that accommodates both semi-automated and fully automated settings. It performs a series of functions—stick sortation, puck loading, plug and cap placement, de-pucking, and optional labeling—to ensure optimal workflow. A built-in cooling tunnel and re-melting station guarantee a smooth finish on filled products, enhancing the overall appearance. Optional features like automated capping and plugging further boost production efficiency.

Boasting a machine cycle rate of up to 60 parts per minute according to ProSys, the FF30 can raise production output without sacrificing accuracy or consistency. Its mechanical dosing system ensures high repeatability, while an optional servo-driven system provides even finer precision. This flexibility allows manufacturers to easily transition between different container sizes, product types, and applications within a single, adaptable setup.

The FF30 is crafted to meet the rigorous demands of high-volume cosmetics manufacturers and personal care brands, offering a solution that can maximize efficiency while reducing labor expenses. Its adaptability to various container sizes and product types makes it an attractive choice for brands looking for a scalable, high-performance filling solution. Whether deployed for lip balms, deodorant sticks, skin care jars, or even candles, the FF30 delivers a filling process that upholds the highest standards of quality and consistency across a diverse range of hot melt products, per ProSys.