According to a reporta compiled by Fact.MR, the global cosmetic manufacturing market is projected to grow significantly, with revenue expected to reach $878.88 billion by 2034, at a CAGR of 6.4%.
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According to a reporta compiled by Fact.MR, the global cosmetic manufacturing market is projected to grow significantly, with revenue expected to reach $878.88 billion by 2034, at a CAGR of 6.4%.
North America leads in revenue due to its demand for high-end and natural beauty products, with East Asia predicted to exhibit the fastest growth (6.9% CAGR), driven by China and South Korea's remarkable market performance. Data from the report reflects how skin care products continue to dominate the market as consumers prioritize wellness and skin health, further boosted by advances in technology and personalized treatments.
The Expanding Role of Contract Manufacturing in Beauty
Contract manufacturing, once viewed as a straightforward outsourcing solution, has transformed into a vital strategic partnership for many industries, particularly in the beauty sector. These manufacturers are no longer just suppliers; they are key collaborators that contribute to a brand's success by offering specialized expertise, state-of-the-art production capabilities, and the flexibility to adapt to market trends.
Alexander Kwapis, vice president responsible for innovation, design, and engineering at FusionPKG, says, “During my visits to manufacturing facilities across China, I witnessed the transformative power of automation and robotics. These systems allow a single operator to manage multiple assembly lines or mold-making machines with precision, ensuring stability and scalability in the supply chain. China's ability to integrate technology with human expertise has been key to its dominance.”
Kwapis adds, “In contrast, the United States struggles to keep pace. Outdated supply chains, underinvestment in automation, and a limited focus on robotics and AI have left American manufacturing in a precarious position. Compounding this is a lack of educational programs that prepare workers for the demands of modern manufacturing.”
Technology and Innovation
The beauty industry is evolving rapidly, fueled by the growth and innovation of contract manufacturing. As consumer demand for diverse beauty products soars, brands are turning to manufacturers to scale their operations, drive innovation, and uphold strict quality standards.
ProSys Fill’s Advanced Filling and Sealing Systems
ProSys Fill showcased its filling and sealing technologies at Cosmoprof Miami 2025. Attendees were given the opportunity to explore advanced systems designed to enhance efficiency, precision, and flexibility for manufacturers in the cosmetics industry.
The RT60 is an innovative solution engineered for high-performance tube filling and sealing that can process up to 70 tubes per minute.ProSys
RT60 Tube Filling and Sealing System
The RT60 is an innovative solution engineered for high-performance tube filling and sealing. Key features include:
- Filling Capacity: Processes up to 70 tubes per minute.
- Versatility: Compatible with plastic and metal tubes of varying sizes and styles.
- Efficiency: Fully automated filling and sealing reduces labor costs.
- Customization Options: Includes capabilities such as custom profile seals, swirl filling, and unit dose filling for unique product presentations.
- Model Options: Available in three configurations—plastic/laminate, metal, and a combination model for seamless transitions between tube types.
This system ensures manufacturers can achieve optimal productivity while maintaining high-quality results.
The LB30 Lip Balm Filler, a semi-automatic system tailored for hot melt filling, cooling, and capping lip balm sticks and can fill up to 30 units per minute.ProSys
LB30 Lip Balm Filler
Also featured at Cosmoprof, the LB30 Lip Balm Filler, a semi-automatic system tailored for hot melt filling, cooling, and capping lip balm sticks. Highlights of this system include:
- Production Speed: Fills up to 30 units per minute.
- User-Friendly Design: Features a manual loading station and a quick-change puck mounting system for tool-free size transitions.
- Integrated Operations: Includes onboard cap sortation and capping for streamlined performance.
- Precision Functionality: A “no tube-no fill” feature ensures cleanliness and accuracy.
- Temperature Control: Equipped with a 3-gallon jacketed stainless steel hopper and a heated filling head to maintain consistent temperature and dosing.
- Superior Finish: The re-melt station produces a smooth, glossy finish for lip balms.
This robust system guarantees reliable results for small- to medium-scale production lines.
HL-60 System
ProSys also introduced the HL-60 System, developed in collaboration with Pendergraph Machines. This compact and versatile solution is designed for co-packers and small-scale cosmetic manufacturers. Key advantages include:
- Automation: Streamlines feeding, labeling, and counting tasks.
- Flexibility: Accommodates multiple stick sizes for diverse product requirements.
- Quality and Support: American-made system with entry-level pricing and robust post-sale support.
The HL-60 delivers precision and efficiency in a space-saving design, making it an excellent choice for cost-conscious manufacturers.
Beauty Manufacturing News
The beauty manufacturing industry is poised for continued growth through 2025, driven by technological advancements, changing consumer preferences, and expanding global markets.
Cosmoproject and Ancorotti Cosmetics Combine Forces to Create Enhanced Beauty Manufacturer
Clearwater International has advised Cosmoproject, an Italian contract manufacturer of skin care products, on its combination with Ancorotti Cosmetics, a contract manufacturer of cosmetic products. 
Ancorotti Cosmetics serves more than 300 international clients, including some of the most rapidly growing brands in the industry, per an official announcement, generating over 85% of its sales from foreign markets.AdobeStock by Ale
Cosmoproject is recognized for its skin care formulations and manufacturing capabilities, while Ancorotti Cosmetics is known for its cosmetic solutions. The combined entity will offer a range of services to global beauty brands, including research and development, formulation, manufacturing, and packaging.
Ancorotti Cosmetics serves more than 300 international clients, including some of the most rapidly growing brands in the industry, per an official announcement, generating over 85% of its sales from foreign markets.
The combined entity is expected to generate more than €220 million in revenue and employ more than 800 individuals by 2025. The transaction is slated for completion by the end of the first quarter of 2025.
Amelia Knight Cosmetics Invests $5 Million in New China Production Facility
Amelia Knight Cosmetics has announced a $5 million investment in a new 24,500-square-meter production facility in China, marking a significant milestone for the family-run business. 
Amelia Knight Cosmetics has announced a $5 million investment in a new 24,500-square-meter production facility in China.Amelia Knight
Set to open in 2025, the factory will consolidate operations under one roof, covering dispensing, mixing, filling, and finished goods assembly. This shift will streamline production through a lean model and increase annual output to 243.5 million units, supporting the company's goal to double revenue by 2028, per the brand. Amelia Knight’s comprehensive five-year growth plan includes expanding production capabilities, introducing a wider product range, and bolstering infrastructure to support both existing customers and new business opportunities globally.
The facility will feature a dedicated skin care floor to expand global services for skin care and body care products. This move builds on the success of Amelia Knight’s U.K. sites while solidifying China as a key manufacturing hub for the brand. It also complements the growth of the consumer-oriented skin care brand, Glow Hub, known for viral favorites like the Scar Slayer Serum and Baby Beam Glow Base, now available at various retailers worldwide.
Amelia Kngiht's new facility will feature a dedicated skin care floor to expand global services for skin care and body care products.Amelia Knight
Chairman David Salmon shares, "The new factory is a pivotal step in our long-term strategy to bring all operations in China under one roof. This investment creates exciting opportunities for our team, partners, and customers."
Dow, Brivaplast, and TecnoGi Collaborate on Circular Materials Solution for Luxury Goods Industry
Dow, Brivaplast, and TecnoGi are collaborating to revolutionize sustainability and promote circularity within the luxury goods sector by repurposing high-quality materials that would otherwise go to waste. This initiative involves repurposing perfume caps manufactured with Dow’s Surlyn resin that do not meet the strict production standards required for luxury packaging. Instead of discarding these materials, the resin will be reprocessed and used to create premium footwear and leather goods, giving them a second life in high-end products.
Dow, Brivaplast, and TecnoGi are repurposing perfume caps manufactured with Dow’s Surlyn resin that do not meet the strict production standards required for luxury packaging.Dow
Imran Munshi, global consumer market segment leader at Dow, says, “Our collaboration with Brivaplast and TecnoGi comes at a time when demand for sustainable materials and packaging solutions continues to grow. At Dow, we recognize our role in going faster and further to find solutions to accelerate the circular economy for plastics across European industries and know our customers expect nothing less. We’re proud to show what can be achieved by working together across the value chain, and the benefits for all of keeping valuable materials in the loop for longer.”
Marco Roda, head of business development at Brivaplast, says, “At Brivaplast, we maintain the highest standards for our products. This collaboration allows us to uphold these standards while minimizing post-industrial scrap and contributing to a more sustainable future.”
Customization and Personalization
According to a 2023 NIQ reportb, “Consumers are increasingly looking for brands and products that feel like they were made just for them, and can solve their unique needs. This trend is increasingly manifesting in the exploration of ‘taboo topics,’ including products providing solutions for menopause, aging, men’s cosmetics, acne acceptance, sexual health, mental health, and more. Personalization and inclusivity are targeting the consumer, not the mass market.”
Contract manufacturers cater to this growing demand with adaptable systems designed for small-batch production and bespoke formulations. Whether it’s skin care crafted for unique skin types or hair care with customized blends, they empower brands to deliver personalized solutions that resonate with consumers and drive sales growth.
The evolution of contract manufacturing is reshaping beauty product development.AdobeStock by Dragan
The Future of Contract Manufacturing in Beauty
Going forward, contract manufacturing will further drive innovation, sustainability, and personalization in the beauty industry. With their technical know-how and adaptability, manufacturers enable brands to scale efficiently, innovate quickly, and meet evolving consumer needs.
The evolution of contract manufacturing is reshaping beauty product development. By forming strong partnerships, brands can create cutting-edge formulations, deliver sustainable and personalized experiences, and thrive in a dynamic market.
FOOTNOTES
a www.globenewswire.com/news-release/2024/12/09/2993575/0/en/Cosmetic-Manufacturing-Market-to-Reach-US-878-88-Billion-by-2034-Growing-at-6-4-CAGR-Fact-MR-Report.html
b https://nielseniq.com/global/en/insights/education/2023/2023-beauty-personalization-innovation/
